Lean assembly (large-scale)

Courses available
Availability
Place on personal watch list
In case you cannot find a suitable course date below, please add it to your watch list here
  Case studies with experts
  practical exercises
  Discussion
  certification

Methods for lean assembly (large-scale)

 
Do you know the problems with long lead times, missing flow principles in the assembly cells, material buffers between the work stations, large batches and non-synchronous work processes? This training will help you break out of conventional ways of thinking and sustainably optimize your assembly processes. The focus is on recognizing and bringing out the potential for improvement in order to achieve a significant productivity increase and promote ergonomics at the same time. Adopting a learning-by-doing approach allows you to design low-waste, flexible assembly processes. At the our BestPractice partners' plants, you will experience what one-pieceflow, Kanban and zero defects quality really mean in practice.
 

HOW?

You will familiarize yourself in detail with lean methods and tools, and design lean assembly processes step by step. Practical visualization on the shop floor at the partner facility, as well as direct application of the methods in case studies and in the practical workshop, will have a positive impact on the success of your implementation at your own company. Benefit from mingling with expert colleagues from a wide range of industries and company structures and expand your network.

The seminar will be in German language.
 

WHAT?

  • The basics of lean management in the context of lean assembly
  • Introduction to the value-added system of the BestPractice partner
  • Just-in-time simulation, from job-shop manufacturing through to flow production
  • Value stream analysis and design, roadmap for the perfect value stream
  • Performing a task analysis and potential assessment
  • Layout planning and design of assembly workplaces with cardboard engineering
  • Visualization, takt diagram, two-hand analysis
  • Best Point provision of tool and material
  • Plus: Final test to confirm content has been understood
 

Partner

Our three-stage training is both recommended and certified by the Institute for Production Management, Technology and Machine Tools (PTW) at the Technical University of Darmstadt.



Your host:

SEW-EURODRIVE moves the world! Countless conveyor belts, beverage bottling plants, gravel plants, baggage at airports and much more would stand still without motors, gear units, gearmotors, associated automation technology and service offerings from SEW-EURODRIVE.



The Insta GmbH was founded in 1970 and awarded the Top 100 Innovator in 2018. The electronics technology center develops and manufactures modules, devices and systems for building system technology as well as LED project lights and the appropriate controls for modern architectural lighting with around 600 employees.



The ELESTA GmbH from Bad Ragaz is the leading producer in the field of relays with forcibly guided contacts. Elesta is a very innovative and dynamic company, that develops, produces and distributes our products for safety applications worldwide. As an innovation leader in this field Elesta is constantly looking for custom solutions for your requirement.

Target group
Aspiring improvement experts, production managers, schedulers, supervisors, team and group leaders, as well as (junior) executives from Production/AV
Course structure
With the specialist training "Lean assembly (large-scale)" you complete stage 2 of our 3-step Lean Experts and Lean Trainer training.
Level 2 specialist training (in one of the offered specialist areas) is mandatory if you wish to become a Lean Expert or Lean Trainer.

Since the lean management basics are not repeated in the seminar, you will work online, independently and flexibly on the web-based training "Lean Management Basics" in preparation for the seminar. The web-based training serves to refresh your already existing lean basics knowledge; the basic training cannot be replaced by the web-based training "Lean Management Basics".

At the end of the seminar you can take a voluntary written final examination for certification. If you pass the exam and successfully complete stages 1 and 2, you will receive the certificate "Lean Expert".
After successfully completing stage 1 and stage 2, you will receive your "Lean Expert" certificate.
After successfully completing stages 1, 2 and 3, you will receive your "Lean Trainer" certificate.

Brochure
STAUFEN._Lean_Experten_Ausbildungsprogramm_2019.pdf
Additional information
You build on your knowledge in your respective field. Beside "knowing", the highly practical focus also guarantees that you gain the ability to apply the knowledge. Prior knowledge of lean concepts is required.

For demand-oriented preparation at level 2 of your training, you will work online, independently and flexibly on the web-based training "Lean Management Basics".
Your contact person concerning organizational topics
Margret Messerle
Contact data contact person
Phone: +49 7024 8056 151, E-mail: m.messerle@staufen.ag
Price (plus VAT)
2890.00 EUR
Further price information
If you book the complete lean expert training (stage 1 and at least one course stage 2) at once, we grant a 5 % discount on the participation fee. If you book the complete lean trainer training (stage 1, at least one course stage 2 and stage 3) at once, we grant a 10 % discount on the participation fee. Participants from companies that are members of the Schweizerischer KMU Verband (SKV) receive a 10% discount (not cumulative) if their membership number is given.
Maximum capacity
20
Stefan Broschk
Trainer
STAUFEN.AG
Pierre Cloth
Trainer
STAUFEN.AG
Christian Czejka
Trainer
SEW-EURODRIVE GmbH & Co KG
Dominic Decker
Trainer
SEW-EURODRIVE GmbH & Co KG
Sascha Dede
Trainer
STAUFEN.INOVA AG
Maximilian Drexler
Trainer
ELESTA GmbH
Robin Egloff
Trainer
ELESTA GmbH
Heinz Floren
Trainer
Insta GmbH
Lukas Förschner
Trainer
STAUFEN.AG
Serge Hügli
Trainer
STAUFEN.INOVA AG
Patrick Ruoff
Trainer
SEW-EURODRIVE GmbH & Co KG
Sebastian Schiemenz
Trainer
ELESTA GmbH
Andreas Schillinger
Trainer
STAUFEN.AG
Tobias Wolf
Trainer
SEW-EURODRIVE GmbH & Co KG
Empfohlen und geprüft vom /
recommended and certified by:



Zu Gast bei / visiting: